Assembly Instructions

Assembly, step by step

1. 1

   Step 1 of 21

   Open

   Open the top of the box and unfold the flaps. Your bike will be attached to one removable panel and the wheels will be attached to a second removable panel.
   

    

    

   Before you begin Step 2
2. 2

   Step 2 of 21

   Remove

   Begin by removing both panels from the box and setting them on the ground.

   

   

   Step 1 Step 3
3. 3

   Step 3 of 21

   Remove Protectors

   Before unclipping the zip ties that attach the wheels, remove the plastic hub protectors on the opposite side of the panel. (PLEASE NOTE: These protectors can easily remove the required hub end cap when they are taken off. Please check to ensure that the black metal end cap stays on the hub, and if accidentally removed, reinstall it by hand by pressing it back onto the hub that it came off of. Bearings should NOT be visible when looking at the side of the hub.)

    

   Step 2 Step 4
4. 4

   Step 4 of 21

   Unclip Wheels

   Unclip the zip ties that secure the wheels to the cardboard panel and remove the wheels.

   

   Step 3 Step 5
5. 5

   Step 5 of 21

   Unclip Handlebars

   Unclip the handlebar from the upper flap. You’ll see it attached on it’s own.

   

   Step 4 Step 6
6. 6

   Step 6 of 21

   Unclip Pump

   On the back of the panel that secures the bike, unclip the zip tie that holds in the accessory bag and shock pump.

   

   Step 5 Step 7
7. 7

   Step 7 of 21

   Cut Plastic Wrap

   Cut the plastic wrap securing the frame to the panel and remove the frame.

   

   Step 6 Step 8
8. 8

   Step 8 of 21

   Remove Brake Levers

   Cut the zip ties that attach the brake levers to the side panel. Note, they are labeled ‘R’ and ‘L’ for easy right and left identification.
   SRAM disc brake manual here
   
   Shimano XTR 9120 4-piston disc brake manual here
   
   Shimano XTR 9100 2-piston disc brake manual here
   
   

   

   Step 7 Step 9
9. 9

   Step 9 of 21

   Straighten Stem

   With the bike placed in a stand or a safe place to work on it, straighten the stem and torque the two pinch bolts to the torque value stated on the stem. You may have to readjust the direction slightly once the bike is completed. Stem installation instructions here:

   Stem installation instructions here:
   Turbine 31.8
   Turbine R 35
    

   Step 8 Step 10
10. 10

    Step 10 of 21

    Remove Bolts

    Remove the 4 bolts that hold the stem face plate in place.

    

    Step 9 Step 11
11. 11

    Step 11 of 21

    Install Handlebars

    Install the handlebars and reinstall the face plate clamp using the 4 bolts and torque to 5Nm.

    RaceFace handlebar installation guide here

    Enve Handlebar installation guide here

     

    Step 10 Step 12
12. 12

    Step 12 of 21

    Clamp Brakes

    For SRAM brakes, remove the bolt from the brake clamp and wrap the clamp around the bars in order to install the brakes on their respective sides. Unless requested otherwise, the rear brake should be mounted on the right and the front brake on the left. For Shimano brakes, it is easiest to remove the grips using a 3mm Allen wrench so the brakes can be slid onto the bar.

    

    Step 11 Step 13
13. 13

    Step 13 of 21

    Dropper Post Lever

    Once the brake levers are mounted on the bars, install the dropper post lever. You’ll see that the bolt to secure the dropper lever to the pre-installed bar mount is bolted into the lever. Remove the bolt and reinstall the lever on the left handlebar clamp.

    

    Step 12 Step 14
14. 14

    Step 14 of 21

    Install Derailleur

    Next, remove the bubble wrap on the chain stay that holds the rear derailleur in place. Bolt the rear derailleur onto the hanger, paying attention to bottom out the B-tension bolt against the derailleur washer, which should sit flush against the tab on the derailleur hanger. This can be achieved by bolting on the derailleur a few turns short of being snug and then rotating the derailleur body towards the front of the bike until it stops. (PLEASE NOTE: All of our bikes are fully assembled from the frame up in Golden, CO and are tuned and test ridden before shipping. This means the derailleur has been tuned and the chain is cut to the correct length. Bear in mind that the derailleur cable will stretch out a bit after the first handful of rides and may require a small adjustment once it settles out.)

     

    

    Step 13 Step 15
15. 15

    Step 15 of 21

    Wrap Chain

    Remove the chain from the small accessories bag that was detached from the packaging earlier. Wrap the chain around the chainring and route it through the rear derailleur by going in front of the upper pulley wheel and then behind the lower pulley wheel.

    

    Step 14 Step 16
16. 16

    Step 16 of 21

    Connect Chain

    Connect the chain using the quick link provided. For SRAM chains, ensure that the “bulge” on the link faces outwards. For Shimano chains, ensure the arrow on the link is pointing in the direction of pedaling force. Once it is connected and partially seated, hold the rear brake and apply pressure to the crank to seat it fully into place.

    SRAM Chains & Cassettes User Manual

    

    Step 15 Step 17
17. 17

    Step 17 of 21

    Install Wheels

    Next, remove the brake pad spacers from the front and rear brakes. Once they are removed, install the front and rear wheels. Torque the rear axle to the value stated on the axle itself. For non-bolt on front axles, tighten the axle until the lever properly snugs up when closed. The axle lever will be clocked to point straight up, parallel to the fork leg when snug. For bolt on front axles, torque to the printed spec.
    

    Non-bolt on front axle:

     

    

    

    Step 16 Step 18
18. 18

    Step 18 of 21

    Tighten Levers

    Now that the wheels are installed, put the bike on the ground and check that the stem is aligned properly and that the brake levers are at the desired position. Adjust and re-torque as necessary.

    SRAM AXS quick start guide

     

    Step 17 Step 19
19. 19

    Step 19 of 21

    Adjust Saddle Height

    Once pedals (not included) are installed, use the dropper post lever on the handlebar to bring the saddle to its highest position. Once the dropper post is raised, adjust the saddle height by loosening the seat post clamp and moving it to your preferred height. In other words, you want the dropper post to be fully extended when determining your preferred pedaling saddle height.
    
    Step 18 Step 20
20. 20

    Step 20 of 21

    Adjust Suspension

    Refer to the appropriate suspension setup guide for your mountain bike under our Support Product Documentation page:
    https://spotbikes.com/pages/documentation
    Use the included shock pump to add or release air and get the suspension to a proper starting point given your riding weight with all applicable gear.

    Step 19 Step 21
21. 21

    Step 21 of 21

    Final Checks

    Check that all parts are tightened down properly before taking it for a ride. Recheck the stem bolts, seatpost clamp, axles, and pedals before riding. Also check the tire pressure and make sure they are inflated properly. Take it for a spin around the neighborhood to ensure everything is running smoothly. If all is working well, it’s time to hit the trails and enjoy your new Spot bike!
    
    Step 20 Ready to ride